Printing fabrics. (1985)

Documentary №51743, 2 parts, duration: 0:19:37
Production: Centrnauchfilm (CNF)
Director:Lopatin V.

Annotation:

Educational film about the basic ways of printing fabrics. Showing processes.

Reel №1

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A machine for drawing a pattern on a fabric.

Manual drawing.

Various variants of patterns on the fabric.

The textile pattern of the croc must match the texture of the fabric.

Art Council for the approval of new drawings on fabric.

Crocs approved by the council are transferred to production.

A scale of colors on each croc.

How many colors so many technical cripples are created.

The copyist selects all the elements of the same color for one tracing paper and paints them over with a special black paint.

A negative is made from each tracing paper.

Negatives are propagated by a photographic method in a certain combination.

The report, a repeating part of the drawing, must fit into the size of the printed form an integer number of times.

Creating a template - a perforated nickel sleeve.

The sleeve is installed on the copier.

Tracing paper of each color is attached strictly to the cross for accurate

combining drawing elements when printing.

The drawing on the tracing paper protects the emulsion from the action of light.

The emulsion remains undressed during development and is easily washed off the sleeve.

After washing and drying, the template is carefully monitored.

Identified defects are corrected.

Template grid at high magnification.

In darkened places, the paint will not pass.

The set of templates is ready and delivered to the printing shop.

The workshop where the printing inks developed according to the recipe of the colorist are made.

In order to create clear drawings, the paint must have viscosity and plasticity.

This problem is solved by thickeners.

Analysis of viscosity and plasticity of paint.

The paint is filtered.

The laboratory assistant makes a sample of paint, grease.

The grease is checked against the standard.

If the correspondence is complete, the ink enters the printing shop.

A squeegee, a device that pushes paint onto a fabric through a template.

The quality of the print depends on the work of the rakli.

Paint is supplied through the squeegee device.

The template, the squeegee and the paint have joined.

The paint is distributed along the entire length of the template through the tube.

Templates are set in a certain sequence, according to the laws of color vision, the nature of the pattern and coloristics.

The rotary printing method is a high-performance and modern method, however, with small batches it is not economically profitable.

Those who have worked the shift have disappeared.

When it is necessary to print small batches of fabric, flat-printing machines are used.

They are less productive, but they are able to produce complex drawings.

The report is practically unlimited.

The conveyor with the fabric moves periodically-progressively.

The rakes move along the thread of the cut and wipe the paint through a sieve.

Key words

Drawings.
Preparation.
Print.
Paints.

Calendar: 1985

Reel №2

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A flat template is a nylon sieve stretched over a rigid frame.

The drawing on the template is applied with a photo method.

The preparation is carried out on the carpet and the filling end.

The matching of templates is checked.

Alternation of shades of one drawing proposed by the colorist.

Cotton fabrics are stuffed with engraved shafts.

By increasing the depth of the engraving, it is possible to reproduce the semitones of the drawing.

The production of engraved shafts is a laborious process.

The malitor method allows you to speed it up.

A repeating part of the drawing is applied to the paper, then the engraver cuts out the drawing.

Maleta is tempered.

And a drawing is rolled onto a shaft covered with a layer of copper.

The shaft is chrome-plated or nickel-plated, fixing the pattern.

The shaft is ready for operation.

Automated creation of shafts.

The reader transmits the drawing to the computer and, in accordance with the specified program, the cutter begins processing the shaft.

The printing speed on a machine with engraved shafts is 40-50 meters per minute or more.

3 methods of fabric painting.

Printing by engraved shafts.

Printing with flat and rotary templates.

After each method, the fabric goes to the drying chamber.

Steamed potion, under the influence of superheated steam and high temperatures, the process of fixing dyes occurs.

A cartoon explaining this process.

The washing line on which the thickener and unfixed dye are washed out.

Another way.

The drawing is applied to paper.

Experience in translating a drawing from paper to fabric.

The transfer thermal printing method is especially good for synthetic fabrics.

The operator works on a computer.

Creating a drawing on a computer.

Copying a drawing using a computer.

Correction and revision of the drawing on the computer.

An artist and a colorist use a computer to choose a color scheme.

The computer remembers the drawing and gives out the corresponding tracing paper.

The computer replaces the copier.

Alternating frames with different methods of fabric coloring.

Key words

Painting methods.
Automation of the process.

Calendar: 1985

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