Saved millions (1979)

Documentary №61168, 1 part, duration: 0:08:57
Production: Lennauchfilm (LNF)
Director:Yu. Klimov
Screenwriters:B. Pustincev
Camera operators:A. Gorodchaninov
Sound mixer:N. Shknevskaya
Painter:I. Egorov

Annotation:

About how to save metal. Fight against iron corrosion. Environmental problems of chemical production.

Reel №1

Footage frameFootage frameFootage frameFootage frame

The position of Fe in the periodic table.

A painted ancient man.

The gorgon medusa is a decoration on the lattice of the Leningrad Summer Garden.

Alternating frames with metal objects in which iron is used.

Iron ore mining at the quarry.

Rolling mill.

Radio telescopes.

Moving the truck by crane.

Hammer work.

View of the buildings of Leningrad through the lattice of the Mikhailovsky Garden.

A hydrofoil vessel is sailing along the Neva.

Sea vessels, corroded by rust.

Special shooting of the process of corrosion on metal.

A mountain of corroded metal products.

The spire of the Peter and Paul Fortress.

Replacement of rusted pipes.

Experts consider the corroded details of architectural ensembles.

Application of a protective coating on the bottom of the ship.

Electrochemical protection of the bottom of the ship.

Small magnesium-zinc protectors welded in the bow and stern will protect the huge hull from destruction for a long time.

Stainless steel smelting.

The widespread use of such steel is hindered by its high cost and complexity of processing.

Kuibyshev Synthetic Rubber Plant.

Here, at one of the production stages, sulfuric acid was used as a catalyst, which caused severe corrosion of the metal.

Due to corrosion, very expensive equipment had to be changed 10-15 times during the year.

As a result, the cost of synthetic rubber increased significantly.

Employees of the Leningrad Research Institute of Petrochemical Processes proposed a solution.

Laboratory of the Institute.

They suggested using another catalyst with reduced corrosion activity.

Testing of samples.

Comparison of metal parts before and after exposure to the catalyst.

Plant equipment.

Remote control of production processes.

The new reactor has been operating smoothly for a year and a half.

Filming inside the reactor.

Steel does not deform.

Repeated comparison of metal parts before exposure to the catalyst and after under new working conditions.

Switching to domestic reactors will result in significant savings in money.

Artificial rubber packaging line.

The use of a new catalyst made it possible to conduct the production process in a closed cycle.

Computing on a computer.

Plant equipment.

Treatment facilities of the Kuibyshev Synthetic Rubber Plant.

Previously, the plant dumped about 18 thousand tons of biologically difficult to decompose products into the Volga.

After changing the technological process, the discharge of organic matter into the Volga near Togliatti decreased by 80%.

Other large factories are also switching to this technology.

View of the banks of the Volga.

Fishermen are fishing.

Forest.

Key words

Iron.
Corrosion.
Chemical production.
Ecology.
Sewage treatment plants.

Locations: Leningrad [848] Togliatti [895] Kuibyshev [893]

Objects:

Kuibyshev Synthetic Rubber Plant.

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